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MC4-Compatible PV Connector (Male/Female, IP67)

Overview

The MC4-compatible PV connector is a key DC cabling component that links solar modules, strings and inverters. It uses a male/female plug-in design with dimensions compatible with the mainstream MC4 interface. Built with tin-plated copper contacts and a weather-resistant PPO/PC insulating housing, it offers IP67 protection and supports 1000V/1500V DC for 2.5mm², 4mm² and 6mm² solar cables. The snap-lock structure allows fast installation and requires a tool to unlock, reducing the risk of poor contact or accidental disconnection. It is widely used in residential rooftop, C&I distributed, utility-scale and energy storage DC-side wiring. OEM customization, multi-size kits and export-ready bulk packaging are available, making it a cost-effective choice for PV project cabling.

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MC4-Compatible PV Connector (Male/Female, IP67) - Features

IP67 Protection

When mated, the seals compress around the cable and interface, keeping out dust and withstanding temporary immersion for long-term outdoor use.

Tin-Plated Copper Contacts

Excellent conductivity and low contact resistance, with tin plating that resists oxidation and corrosion and reduces heat build-up over time.

Weather-Resistant Housing

The housing is made of UV-resistant, flame-retardant PPO/PC engineering plastic, suitable for high heat, severe cold and intense sunlight.

Anti-Disconnect Locking

Once snapped together, a dedicated tool is required to separate the connectors, reducing accidental unplugging and vibration-related loosening.

Wide Cable Compatibility

Fits 2.5mm², 4mm² and 6mm² (14/12/10 AWG) PV cables to meet different current requirements.

High Voltage Rating

Supports 1000V and 1500V DC systems, suitable for mainstream string-type PV plants and utility-scale projects.

OEM and Kit Supply

Male/female pairs, Y-branch connectors and extension cable assemblies are available, with custom logo, color and packaging options.

MC4-Compatible PV Connector (Male/Female, IP67) - Specifications

Rated Voltage 1000V DC / 1500V DC
Rated Current 17.5A (1.5mm²) / 30A (2.5mm², 4mm²) / 35A (6mm²) (reference values, depending on cable and ambient temperature)
Cable Cross-Section 2.5mm², 4mm², 6mm² (14/12/10 AWG)
Cable Outer Diameter approx. 4.5–7.8mm (depending on seal size)
Test Voltage 6kV AC for 1 minute (reference)
Contact Resistance ≤0.5mΩ
Insulation Resistance ≥500MΩ
Protection Degree IP67 (when mated)
Operating Temperature -40°C to +90°C
Flame Rating UL94 V-0 (housing material)
Termination Method Crimp type (matching crimping tool required)

MC4-Compatible PV Connector (Male/Female, IP67) - Material & Structure Attributes

The key differences in this product category lie in material grade, anti-corrosion finish, and head structure. Together they determine durability in different environments, installation method, and grounding capability.

Contact Material

Pure copper (Cu-ETP) stamped contacts with high conductivity and good spring performance.

Surface Plating

Tin-plated contacts for better oxidation and corrosion resistance, with thicker plating available on request.

Housing Material

PPO/PC engineering plastic with UV resistance, aging resistance and flame retardancy for long-term outdoor use.

Sealing Structure

Silicone or EPDM seals provide dual sealing at the mating interface and the cable entry.

Locking Type

Snap-lock design that requires a dedicated tool to release.

Interface Type

Male (pin) / female (socket) pairing with a form factor compatible with the mainstream MC4 interface.

MC4-Compatible PV Connector (Male/Female, IP67) - Applications

Residential Rooftop PV

Connects modules and strings quickly and withstands long-term outdoor exposure in home and small rooftop systems.

C&I Distributed PV

Suitable for multi-string systems on factory and warehouse rooftops, balancing installation efficiency and cost.

Utility-Scale PV Plants

Fits 1500V DC systems for string combining and inverter connection in large solar farms.

Energy Storage DC Side

Used for DC cable connections between battery clusters and converters (current and voltage ratings must be verified).

Solar Pumping and Off-Grid Systems

Used for cabling in agricultural irrigation and remote-area off-grid solar systems.

PV Cable Assembly Manufacturing

Supplied as raw components for producing extension cables, Y-branch harnesses and inverter leads.

MC4-Compatible PV Connector (Male/Female, IP67) - Selection & Ordering

Confirm Cable Size

Check the cable cross-section (2.5/4/6mm²) and outer diameter first, then choose the matching connector and seal to prevent sealing failure.

Match Voltage and Current

Select according to 1000V or 1500V DC and string current, leaving a safety margin.

Match the Crimping Tool

Use the crimping tool and die designed for the connector. Crimp quality directly affects contact resistance and heat generation.

Use Matched Pairs

Use male and female connectors from the same supplier and batch. Mixing brands can cause contact and sealing problems.

One-Stop Supply

Connectors, crimping tools, release tools and cable assemblies can be supplied together.

MOQ and Customization

Sample orders are accepted. Please contact us for bulk MOQ and OEM options (logo, color, packaging).

MC4-Compatible PV Connector (Male/Female, IP67) - Quality & Delivery

Material Inspection

Incoming checks on contact copper, plating and housing plastic ensure consistent material quality.

Pre-Shipment Inspection

Batches are sampled for appearance, dimensions, mating force and seal installation, with quantity and packaging rechecked before shipment.

Testing Support

Test data can be provided on request, and third-party laboratory testing for electrical and environmental performance can be arranged (cost and lead time to be agreed).

Export Packaging

Moisture-proof bag, inner box and outer carton protect contacts from oxidation and housings from deformation in transit.

Lead Time and Shipping

In-stock sizes usually ship in 3–7 days and custom orders in about 15–25 days, by sea, air or international express (subject to order confirmation).

After-Sales Support

Retained batch samples and traceability records allow us to analyze quality issues and resolve them as agreed.

Suitable for Overseas Procurement

Supports sample orders, small-batch purchases, bulk orders, and OEM projects. Product packaging, labeling, cartoning, and export documentation can be arranged according to customer requirements.

MC4-Compatible PV Connector (Male/Female, IP67) - FAQ

Can you customize the logo, color or cable assemblies?

Yes. We support custom logos, colors and packaging, as well as OEM items such as Y-branch harnesses and extension cable assemblies. Please send your quantity and specification requirements.

What are the MOQ and lead time?

Sample orders are accepted, and bulk MOQ is available on inquiry. In-stock items ship in about 3–7 days and custom orders in about 15–25 days.

What crimping tool is required?

A matching crimping tool is required. We can supply crimping and release tools or advise based on the tools you already have.

What certifications do you have?

We can arrange third-party testing (such as TÜV or UL) at the customer’s request and provide material and test data. If your target market has mandatory certification requirements, please tell us when you inquire and we will assess feasibility.

Can they be mated with other brands’ MC4 connectors?

We do not recommend it. Tolerances, materials and locking structures differ between brands, and mixing may raise contact resistance, weaken sealing or cause heating. Use matched pairs from the same supplier and batch.

What are the rated voltage and current?

Rated voltage is 1000V/1500V DC and rated current is about 30A (2.5/4mm²) and 35A (6mm²). Actual current capacity depends on the cable and ambient temperature.

Which cable sizes are supported?

2mm², 4mm² and 6mm² (14/12/10 AWG) PV cables are supported. Please send the cable outer diameter so we can match the right seal.

Are your products original MC4 connectors?

Our products are MC4-compatible connectors with interface dimensions matching the mainstream MC4 standard. They are not original-brand products. MC4 is a third-party trademark used only to describe compatibility.